At Circuit Pak, we use precise, automated PCB assembly technology to meet or exceed the build expectations for each project we work on. In addition to using industry-leading SMT assembly technology, we offer complete thru-hole assembly, post assembly reflow and quality control, kitting, and several value-added services to deliver the exact solution you need. Learn more about our various PCB assembly capabilities below.
Surface Mount Technology (SMT)
We specialize in surface mount technology and use advanced SMT assembly lines that build even the most complex assemblies with efficiency and ease. One of the key technologies we use is a high-resolution grayscale vision processing system. This system ensures the accurate placement of BGAs and micro-BGAs in SMT assemblies.
We offer leaded and lead-free (RoHS) assembly options for all builds, and adhere to all current environmental regulations and client-specific requirements. Our highly trained technicians can handle even the most intricate and advanced SMT assembly tasks with high efficiency and minimal errors. We continuously improve our practices to achieve more precise component placement with enhanced throughput.
Complete Thru-Hole Assembly Technology
Our expertise in thru-hole assembly has evolved significantly since our beginnings in 1983. Over the past 40 years, we have remained on the cutting edge of innovation, implementing industry advancements in PCB assembly processes and evolving from traditional methods to SMT assembly. We continue to offer comprehensive solutions for PCBs that require thru-hole assembly, including everything from meticulously preparing components to loading and hand-soldering.
Our thru-hole assembly capabilities include:
- Advanced Wave Soldering Technology: Using Vectra wave soldering systems and H20 inline cleaning systems that use de-ionized water, we ensure high-quality, defect-free soldering of conventional thru-hole assemblies. This process is designed to minimize the risk of thermal stress and preserve the integrity of each component.
- Selective Solder Technology for Mixed Technology Assemblies: Densely populated assemblies that incorporate SMT and thru-hole assembly are well-suited to our selective solder capabilities. This technology enables more efficient processing and is particularly effective for complex boards that demand precision.
No matter how challenging your needs are, our team can provide tailored solutions. We take a flexible approach to ensure we can accommodate diverse PCB assembly requirements and easily adapt to projects of any scale or complexity level.
Kitting Options
We offer flexible kitting solutions that are customizable to each client’s specific needs, including both cosigned and turn-key assembly:
- Consigned Assembly: If you’d prefer kitting your own build, simply send us your board and components and we’ll handle the rest.
- Turnkey Assembly: For amore hands-off approach, our turnkey assembly option is the ideal choice. With this service, we’ll handle everything from material procurement to final assembly. All you need to do is provide a P.O. and the required documentation, and we’ll take it from there.
Post-Assembly Reflow and Quality Control
After assembly is completed, PCBs undergo a curing process in our reflow ovens that use total forced convection. This process minimizes the thermal stress on components and prevents them from overheating. Our quality control department uses state-of-the-art defect detection equipment and also performs rigorous manual inspections.
Our manual inspections include a three-stage visual process that adheres to IPC-610 Class 3 standards. Combined with our Automated Optical Inspection (AOI) system, we ensure a consistent and thorough inspection for every assembly. In addition, we use statistical process control (SPC) methods to further monitor our operations and ensure consistency throughout our assemblies.
Value Added Services
In addition to our PCB assembly services, Circuit Pak also offers a variety of value-added services, including:
- PCB Laser Marking/Serialization
- In-Circuit Testing (ICT) Services
- Conformal Coating Services
Circuit Pak is committed to innovation in PCB assembly. Our ongoing investment in research and development ensures that we remain a leader in electronics manufacturing and a trusted source of industry expertise for our clients.
Ready to Elevate Your Project With Circuit Pak’s Advanced Capabilities?
Circuit Pak brings industry-leading expertise to PCB assembly. No matter how big, small, or complex your project is, our team can develop a custom solution that meets all of your requirements. We are ISO 9001:2015 registered and have been solving critical electronic manufacturing challenges for over 40 years. From developing an initial design to inspecting your finished products, we’re here to offer full support to ensure your project is a success. To get started building something great, request a quote today.